Vitreous Enamel Panels For Metero Station Wall Cladding
Product Description
Vitreous enamel panels, also known as porcelain enamel panels or simply enamel panels, are a type of cladding material used in architectural and construction applications. They are made by fusing powdered glass to a substrate, typically metal, through a high-temperature firing process.
The manufacturing process involves several steps. First, a metal panel, such as aluminum, steel, or stainless steel, is fabricated to the desired size and shape. The panel is then coated with a layer of powdered glass, which contains pigments for coloration. The glass powder is evenly applied to the panel's surface, either through a wet or dry application method.
Next, the coated panel is heated in a kiln or furnace at temperatures ranging from 750 to 900 degrees Celsius (1382 to 1652 degrees Fahrenheit). During the firing process, the glass powder melts and fuses to the metal substrate, forming a durable and smooth vitreous enamel coating. The high temperature is necessary to achieve the desired bonding and chemical reactions between the glass and metal.
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Product Application
Popularly Used Among
Hotels, shopping malls, restaurants,
hospitals, airports, exhibition halls
Infrastructure
Subways, tunnels, pedestrian
passageways, train stations
Product Data
| ITEM | WALL CLADDING COATING WITH “Maxsteel” ELECTROSTATIC POWDER ENAMELLING |
| Material | low carbon /zero carbon steel/ High quality decarburized steel | Surface Protection | VITREOUS ENAMEL |
| Thickness of enamel surface | Base coat 60-100um, Top coat 100-350um, total 160-450um. (Depend on different colors) | Grade | low carbon C + Mn + P + S content / (total 0.8 %) produced to EN 10209 / Decarbonized “zero carbon” steel |
| Pattern Thickness | ≦20μ (Silk Screen) | Max Length | ≦2500 mm |
| Weight – (Thickness 1MM) | 27.48 KGS/PC (1.0mm thickness) | Max Width | ≦1400 mm |
| Application | Interior- Exterior /Tunnel | Thickness | 1.0-1.5 mm |
| Enamel powder | COLOROBBIA(ITALY)/ TOMATEC (JAPAN) | Rigidity support core | 10mm calcium silicate board, or 10/12/15mm aluminum Honeycomb core with excellent rigidity and sound-proofing, Immune to corrosion |
| Backing | 0.5mm electro-galvanized steel with moisture resistant coating behind the rigidity support backing | | |
| The coating will follow the rules as described in the following standard: |
| Adherence level of enamel BS EN 10209 | Resistance to Alkali BS1344, Part 6 | Citric acid resistance BS1344-2 | Heat resistance BS1344-7 | Salt Spray test ASTM B117 |
| Aging of Sandwich Construction ASTM: C481-99 | Resistance to Chemical corrosion BS14483-4/ 14483-2/ 14483-1 | Fire resistance BS476-4 | Low voltage test BS EN ISO 8289 | Thermal shock test BS1344-1 |
| Defecting and locating defects test BS1344-20 | Visual inspection BS3830 |
| Note: The thickness of the pattern depends on the color; The warranty time of the pattern will be same as the surface coating of VITREOUS ENAMEL PANELS; The pattern on the curved panel (column shape) will be produced by man-hand, so it might be slightly tolerance for each piece. Where shown in the Drawings, the Wall Cladding shall be finished with Vitreous Enamel system. The coating is based on Dry Powder Electrostatic Enameling. The color shall be for one side and be selected by the Architect/SO. |
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